High-Capacity Physico-Chemical Treatment System for Processing Industry
United Kingdom
2023
1
The Challenge
Wastewater from dairy processing facilities is highly loaded with organic matter, suspended solids, proteins, and fats. These characteristics lead to elevated COD and BOD levels and fluctuating influent compositions depending on processing volumes and seasonal variations.
The client required a robust and high-capacity solution capable of treating 160 m³/h while ensuring consistent effluent quality in line with strict environmental regulations. In addition, operational reliability and cost-efficiency were critical, as existing treatment methods were insufficient to handle peak loads and resulted in high discharge and disposal costs.
2
The Solution
A complete physico-chemical treatment installation was designed and delivered, specifically engineered to handle a continuous flow of 160 m³/h.
The system integrates advanced coagulation and flocculation processes, followed by high-performance solid-liquid separation. This ensures effective removal of suspended solids, fats, and dissolved organic pollutants.
The installation is fully automated, allowing precise dosing of chemicals and real-time process control, ensuring stable performance even under fluctuating influent conditions.
Built with industrial-grade components and a modular layout, the system guarantees durability, ease of maintenance, and seamless integration into the existing processing facility.
3
The Results
The implementation of the system resulted in:
- Consistent compliance with discharge regulations
- High removal efficiencies for COD, BOD, and suspended solids
- Stable operation under variable load conditions
- Reduced operational and disposal costs
- Improved overall process efficiency and reliability
The client now benefits from a future-proof installation capable of handling high-capacity flows while maintaining optimal treatment performance.
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